Industrial Engineering Solutions for Global Industries

Lift-off occurs when pipe supports lose contact due to thermal or dynamic loads, resulting in overstress or instability. At Ideametrics, we model supports accurately in CAESAR II and ANSYS and evaluate multiple operating conditions to ensure supports perform as intended.

Boundary conditions define how loads and constraints are applied. Poorly applied conditions give unrealistic results. We utilize rigid connections, contact elements, and realistic restraint assumptions to replicate plant conditions, validating each model with both hand calculations and field data.

Engineers should check mesh quality, load paths, convergence, and boundary realism before accepting results. At Ideametrics, we follow verification & validation protocols and provide transparent reporting so clients know simulations are reliable.

Yes. API-579/ASME FFS assessments determine if a damaged or corroded vessel can continue operating safely. We perform Level 1–3 FFS assessments, provide rerating recommendations, and help clients avoid unnecessary replacement costs.

Root Cause Analysis (RCA) uses structured methods like Fault Tree, FMEA, and metallurgical inspection to find true failure causes. Ideametrics combines RCA with simulation & field data to ensure failures don’t repeat.

Modeling rigid supports, fixtures, or adjoining structures provides a more realistic load transfer compared to applying abstract loads. This prevents underestimating stress. At Ideametrics, we strike a balance between accuracy and computational efficiency to deliver dependable results.

CFD is used to optimize mixing, combustion, cooling, exhaust systems, and flow distribution in chemical, power, and manufacturing plants. Ideametrics utilizes CFD to prevent bottlenecks, reduce energy consumption, and enhance efficiency.

When modeled correctly, piping FEA provides highly accurate stress evaluations against ASME B31.3 limits. Ideametrics combines code-based calculations with FEA verification, ensuring systems not only comply but also perform reliably under real conditions.

FFS assessments evaluate if components with flaws (corrosion, cracks, thinning) can safely continue in service. Instead of premature replacement, we offer rerating, repair, or life extension options. This approach saves clients millions in CAPEX.

Our simulation-driven approach identifies potential failures early through FEA, CFD, and piping stress analysis, while RCA and FFS assessments extend the equipment's lifespan. By combining compliance expertise with package engineering support, we help industries cut unplanned downtime and unnecessary replacement costs.