Boiler Engineering Services

Transform your boiler systems with our detailed simulations for enhanced performance and reduced downtime, offering specialized Boiler Engineering Services to optimize efficiency and reliability.

Boiler Engineering

At Ideametrics, our Boiler Engineering services encompass comprehensive solutions for various boiler types, including Water-tube, Fire-tube, Heat Recovery Steam Generators (HRSG), Biomass & Waste-to-Energy boilers, and Waste Heat Boilers (WHB). Our expertise covers all aspects of boiler design, analysis, and maintenance, ensuring optimized performance and regulatory compliance.

Comprehensive Engineering Services

End-to-End Boiler Design Solution

3D Modeling & General Arrangement: Complete 3D models and detailed layouts for boilers, including HRSG configurations.
Mechanical Calculations & Material Specifications: ASME Section I-compliant manual calculations and detailed material and welding lists.

Component-Specific Engineering

Steam Drum Design: Including connections, internal/external attachments, cyclones, dryers, and distribution tubes.
Risers, Downcomers, and Furnace Walls: Designing feeders,membrane walls, and headers for thermal efficiency and structural integrity.
Evaporator, Superheater, and Economizer: Customized tube bundle, anti-vibrator setups, and support structures.
Feedwater Preheater & Casing: Thermal analysis and material selection for optimal heat transfer.

Advanced Boiler Analysis

Finite Element Analysis (FEA): Structural and thermal analysis to ensure
integrity under operational loads.
Piping Stress Analysis & Support Design: Layouts and stress reports
for pipelines handling steam, feedwater, and more.

Comprehensive Support for Retrofitting and Upgrades

Hydrotest and PWHT Arrangement: Testing and post-weld heat
treatment designs for safety compliance.
Transport, Lifting, and Assembly Drawings: Facilitating seamless
logistics and installation.

Duct, Refractory, and Insulation Engineering

Duct Design & Insulation: Designing for energy efficiency and heat
retention.
Refractory Arrangement: Incorporating heat-resistant materials for high-
temperature zones.