Crane Engineering Solutions

Maximize efficiency and safety with our precise crane engineering solutions, tailored for your unique operational needs.

Crane Engineering

At Ideametrics, we provide comprehensive Crane Engineering solutions, specializing in the design, residual life analysis, and Fitness-for-Service (FFS) analysis of cranes. Our expertise covers various crane types, including Jib Crane, EOT Crane, ELL Crane, and RTGY Crane, ensuring safe, efficient, and compliant crane operations across multiple industries.

Features

Crane Design and Optimization

We offer complete crane design services, from initial conceptualization to detailed engineering, ensuring that each crane system meets specific operational needs while optimizing safety and performance. Our crane design process includes:

Load Capacity Optimization: Designing cranes with precise load handling capabilities to safely manage the required weight limits.
Structural Integrity Analysis: Using Finite Element Analysis (FEA) to evaluate stress points and enhance crane durability under different load conditions.
Operational Efficiency: Developing designs that prioritize smooth operation and ease of maintenance, reducing downtime and operational costs.

Residual Life Analysis

Residual life analysis helps determine the remaining lifespan of crane components, enabling proactive maintenance planning and extending the crane’s operational life. Our approach includes:

Load Cycle Analysis: Evaluating the number of load cycles experienced by the crane to understand the impact on structural components.
Fatigue Assessment: Using FEA and advanced fatigue analysis techniques to identify critical stress areas and predict potential failure points.
Material Degradation Evaluation: Assessing material properties for signs of wear, corrosion, or other forms of degradation that could affect crane performance.
Life Extension Recommendations: Providing insights to maximize the crane’s lifespan, such as replacement schedules or structural reinforcements.

Fitness-for-Service (FFS) Analysis

Our FFS analysis ensures that cranes can continue operating safely and effectively by assessing the structural integrity of crane components in accordance with API 579 standards. The FFS process includes:

Critical Flaw Size Determination: Identifying existing defects or weaknesses in crane components, such as welds or joints, that could compromise safety.
Stress and Load Analysis: Performing FEA simulations to evaluate the impact of operational loads and external forces on the crane’s structural elements.
Compliance with Industry Standards: Ensuring the crane meets all relevant
safety regulations, including ASME B30 standards, to maintain compliance.
Recommendations for Continued Operation or Repair: Providing a clear plan for whether the crane can safely continue operations, needs repairs, or requires component replacements.

Types of Cranes We Specialize In

Jib Cranes: Tailored design and analysis for versatile lifting solutions, ensuring efficient load handling in limited spaces.
EOT (Electric Overhead Traveling) Cranes: Structural analysis and design for overhead cranes used in warehouses and industrial settings, ensuring safe and optimized load management.
ELL Cranes: Customized solutions for ELL cranes, including stress analysis and design enhancements for specific operational requirements.
RTGY (Rubber Tyred Gantry) Cranes: Specialized design and FFS analysis for RTGY cranes used in port operations, focusing on mobility and heavy load handling.