Chemical Engineering Services for Safe, Sustainable, and Compliant Plants

Galvanic corrosion occurs when dissimilar metals come into contact in a conductive medium. We perform electrochemical compatibility analysis, choose matched alloys, and apply insulating joints or coatings. This is essential for safe and long-term operation in chemical environments.

We simulate using computational fluid dynamics (CFD) for mixing, thermal gradients, and flow behavior. Combined with heat balance calculations, we size tank geometry, impeller design, baffles, and cooling jackets. This ensures reliable performance under real process conditions.

Multiphase flow introduces phase separation, variable densities, and slugging. We utilize multiphase CFD models, calibration data, and carefully selected sensors to obtain predictive measurements. This helps with control and optimization in chemical plants.

We apply pinch analysis and process integration techniques to reuse heat between units, thereby optimizing energy efficiency. Instead of independent optimization, we view the entire plant holistically, recovering waste heat and minimizing utility usage.

We begin with lab/pilot data, derive reaction kinetics, validate with pilot simulations, and iterate using scale-up CFD/FEA models. Proper modeling of residence time, mixing, and mass & heat transfer ensures scale-up fidelity and avoids surprises in full-scale operation.